Talon said:
Tyson said:
A while back, on the old boards, someone posted a link and some info about using carbon fiber (I think?) cores for 2-handers. I think it was Devon/Talon from Caldaria, but obviously my memory is a bit fuzzy.
Does anyone have that info?
Thanks.
I would think asking me directly would have been the most efficient way to get the info...
I will try to repost the info...
-Devon
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So I recently decided to experiment with carbon fiber kite spar cores with some very positive results thought I would share.
I got interested the last time I ordered some standard .505 fiberglass kite spar and I noticed that my favorite retailer (
http://www.goodwindskites.com/) also offered Carbon Fiber spar. Unlike the page for the fiberglass the page for the carbon cores listed weights allowing me to see what a weight saving they could be. At first I was a little skeptical because the carbon cores are more expensive and they are thinner meaning that foaming would be more of a pain but the weights listed could represent a 25%-50% savings in core weight over fiberglass.
I decided to take the plunge and order a few various size carbon cores for experimentation. I got cores ranging in size from .5 down to .375. I figured that at the very least I could use the smaller ones for short weapons. I did not bother with the even smaller cores because I know from working with fishing pole cores that anything smaller cannot realistically be foamed with pipe foam.
When the package came I was really quite impressed. These cores are unbelievably lite and strong. In fact the larger cores I ordered (.500 and .472) concerned me because they were too ridged. A weapon that is too stiff can be just as bad as a weapon that is too whippy. I decided to do some real tests.
I set up a deflection test by clamping the cores to a bench with a 28 inch overhang. I chose this length because it is the typical cross guard to tip cantilever on a long sword. I then loaded the tip of the core with various weights and measured deflection from true at 22 inches.
What I found surprised me. The thicker .500 and .472 cores are indeed very ridged and strong. I would recommend them for two handed weapons. But the real surprise was with the .375 core. This core turned out to have nearly identical characteristics (strength and flex) as .505 fiberglass but at half the weight. This was extra good news because the smaller cores are cheaper. This core only adds about $3 to the cost of a weapon.
So I went ahead and made a long sword out of the .375 core and I have to say it is one of the best weapons I have ever made. This, used in conjunction with other ultra lite construction techniques makes a sword so lite that I think it is safer too... think Cartman trying to kill Kyle with a wiffle bat. It just doesn't do anything.
I will admit that the core's small size make it a pain to foam and the thrusting tips a challenge. If however you are confident in your skills and you want an extremely light weapon then I suggest experimenting with the .375 carbon fiber kite spar.
You can find them here:
http://www.goodwindskites.com/merch/list.shtml?cat=framework.pultrudedcarbon